How to create the ultimate security for underwater UAV packaging protection?
Release time:
2021-11-12 10:57
A reliable package is essential during the transportation, storage and use of underwater drones. EPP(Expanded Polypropylene, expanded polypropylene), with its unique performance advantages, has become an ideal material for the ultimate safety packaging and protection of underwater drones.
1. cushioning performance: resist external impact
1, material properties to lay the foundation
EPP has excellent elasticity and energy absorption capacity, which enables it to quickly deform and absorb energy in the face of various external impacts, thereby effectively protecting the underwater drones inside. Whether it is bumps during transportation, collisions during handling, or accidental drops, EPP can minimize impact.
Its unique honeycomb structure gives the material extremely high cushioning efficiency. When under pressure, the air in the honeycomb structure is compressed, and the force is dispersed through the flow and deformation of the air, which realizes the all-round protection of the underwater UAV.
For example, when the packaged underwater drone is dropped from a height for simulation testing, EPP packaging can ensure that the precision components inside the drone are not damaged and maintain their normal working condition.
2. Customized buffer design
According to the shape and size of the underwater drone, EPP packaging can be precisely customized. Special grooves and support structures are provided inside the package to ensure that the drone can be firmly fixed in the package without shaking and displacement.
For the key parts of the UAV, such as cameras, sensors, etc., an additional buffer layer is added to provide stronger protection. These buffer layers can be designed with different densities and thicknesses as required to meet the protection requirements of different parts.
For example, for the propeller part of the underwater UAV, the specially shaped EPP buffer can not only protect the propeller from damage, but also provide enough space for it in the package to avoid collision with other components.
2. waterproof performance: against the water
1. Waterproof characteristics of the material itself
EPP is a material with a closed cell structure, which means it has good waterproof properties. It is difficult for water molecules to penetrate into the material, thus effectively preventing water from eroding underwater drones. Even if it is stored for a long time in a humid environment, or encounters rain during transportation, EPP packaging can ensure that the drone inside remains dry.
At the same time, EPP material will not cause performance degradation due to water absorption, and always maintain its good mechanical strength and cushioning performance. This is crucial for underwater drones, which are water-sensitive devices.
2. The sealing design strengthens the waterproof effect
In the design of EPP packaging, a tight sealing structure is used. Through high-quality sealing tape, waterproof zipper or buckle, etc., to ensure that the packaging in the closed state can be completely isolated from external moisture.
The joints and openings of the packaging are specially treated to add a waterproof coating or adopt a waterproof process to further improve the waterproof performance. For example, a double-seal design is used at the edge of the package to ensure that water cannot penetrate through the gap.
For some UAVs that need to be used underwater, EPP packaging can also be designed to withstand a certain water pressure structure, to ensure that the UAV can also provide reliable protection in the underwater environment.
3. pressure performance: adapt to a variety of environmental pressure
1. Dealing with external pressure
During transportation and storage, EPP packaging may be subjected to external pressure, such as the weight of other items when stacking. EPP material has excellent compression resistance and can withstand large pressures without deformation.
Its high-strength structure allows the packaging to maintain a stable shape when squeezed, without causing pressure and damage to the underwater drones inside. EPP packaging can ensure the safety of drones even if they are stacked for a long time in the warehouse.
For example, in a stacking test simulating actual transportation, the EPP package was able to withstand several times its own weight while the underwater drone inside remained intact.
2. Adapt to underwater pressure
For some professional underwater drones, it may be necessary to operate underwater. EPP packaging is designed to take into account the impact of underwater pressure, using a special structure and material reinforcement, so that it can maintain the integrity of the packaging and protective performance in a certain depth of water.
Through the special processing of EPP material, increase its density and strength, so that it can withstand the pressure changes under water. At the same time, the sealing performance of the packaging is further optimized to ensure that there is no water seepage in the underwater environment.
4. corrosion resistance: resistance to various chemicals
1. Resistance to seawater corrosion
For underwater UAVs used in the marine environment, the corrosion of seawater is a problem that cannot be ignored. EPP material has good corrosion resistance, can resist the erosion of sea water, will not be due to long-term contact with sea water and performance degradation or damage.
Whether it is salt, pH or other chemicals in the ocean, EPP can maintain its stability. This makes the transportation and storage of underwater drones in the marine environment safer and more reliable.
For example, in marine scientific research projects, underwater drones using EPP packaging can be stored in a seawater environment for a long time without worrying about damage to the packaging, ensuring the availability of the equipment at any time.
Resistance to other chemicals
In some special application scenarios, underwater drones may be exposed to various chemicals, such as oil, cleaning agents, etc. EPP materials are also resistant to these chemicals and will not be chemically reacted or damaged by contact.
This allows EPP packaging to provide effective protection for underwater drones in a variety of complex environments, ensuring that their performance and longevity are not affected.
5. lightweight design: easy to carry and operate
1. Reduce overall weight
The EPP material itself has a low density, which makes EPP packaging lightweight. Compared with traditional packaging materials, EPP packaging can greatly reduce the overall weight and facilitate the carrying and transportation of underwater drones.
For users who need to move and use underwater drones frequently, lightweight packaging can reduce labor intensity and improve work efficiency. It is more convenient to operate in the field or on board.
For example, when conducting activities such as underwater expeditions or ocean monitoring, workers can easily carry EPP-packaged underwater drones to different locations without worrying about the weight of the packaging becoming a burden.
2. Optimize the packaging structure
At the same time of lightweight design, EPP packaging also focuses on structural optimization. Through reasonable design and layout, under the premise of ensuring the protective performance, minimize the amount of material used and reduce the volume of packaging.
With foldable or detachable structure design, the package can be easily stored and stored when not in use, saving space. For example, some EPP packages can be designed in a flat shape for easy stacking in a transport or warehouse.
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